MAXIMIZING
THE INTENSITY
This is usually accomplished by adjusting the mercury and rare gas
fill ratio. This ratio of Hg to Xe is different for different lamp
types such as the G-line, I-line and DUV types.
Source Size
Here we will only consider short arc lamps. For the short arc lamps,
the arc size must be related to the optical components or, train
of optical components through which the lamp radiation will be focused
to make the exposure on the wafer. Power density is the critical
factor for some optical systems. The closer the electrodes are spaced
within the lamp envelope the higher the power density will be for
a given input power to the lamp. This high power density produces
a higher radiation intensity thus producing a higher e'tendue for
the optical system. To this degree, it is vital that the lamp manufacturer
and equipment designers work together from the very beginning of
the system design.
LAMP SYSTEM STRUCTURES
We will now discuss the structure of the high power arc lamp. It
consists of an envelope, electrodes, seals and fill. These items
are treated in detail below.
ENVELOPE MATERIALS
Some of the characteristics of the envelope material is that it
should be transparent to the required emitted radiation, impervious
to air or fill gas and mechanically strong. Additionally sealing
ability and cost are also issues. There are a number of different
envelope materials and to understand their application, their cutoff
wavelength (or short wavelength cutoff) is seen in the table 2 below
and their use is described in this segment of the paper.
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POSSIBLE ENVELOPE MATERIAL
Table 2. Envelope material and cut off
wavelength
Three type of quartz envelope material are generally used in the fabrication
of lamp envelopes;
Clear Fused Quartz (CFQ)- This is the most commonly used bulb material.
It transmits almost all the discharge radiation except for the shortest
wavelengths. CFQ is usually used for Hg Lamps and has an operational
limit 600 deg C, a UV cut off about 220 nm and solarizes. Next is;
Ozone Free Quartz (OFQ). OFQ is made with an additive (typically titanium)
which reduces the spectral output below 250 nm. The purpose of using
OZF quartz is to eliminate the radiation below 250nm which produces
ozone and is a health hazard in non vented areas. Cerium oxides can
also be an additive in Ozone free quartz lamps. Cerium Doped Quartz
(ref 7) has a UV cut off of 380 nm but the UV absorption gives rise
to fluorescence in visible spectrum This material does not solarize
and gives stable characteristics throughout lamp life. Titanium Doped
Quartz (Hg OZF) is available in different grades with different cut
off wavelengths for each grade as we have said, it prevents ozone
formation and is less expensive than Cerium Doped Quartz but does
solarize.
Lastly, we have Suprasil Quartz (or man made synthetic Quartz).
(TO BE CONTINUED)
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NEWS
SID 2001 International Symposium is to be held in San Jose June 3rd-8th,
2001 |